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How To Recycle Scrap Car?

When dismantling scrap cars, will it encounter many problems such as large amount of dismantling, low degree of automation, large safety risks, low reuse efficiency, and mixed materials of various types? This set of integrated automatic material distribution, automatic delivery of disassembly products, frame adaptive crushing and non-ferrous metal intelligent identification and sorting processes, all kinds of resource recovery rate of more than 95% of the technology, worth recommending!

Process of scrap car recycling

Pretreatment

Firstly, all kinds of oil in the vehicle are pumped through precise operation to ensure the safety and environmental protection of the operating environment. The vehicle is then cleaned and dried, and the airbags are safely detonated, producing gases that have little impact on the environment. At this stage, materials such as nylon cloth, plastic, steel and aluminum will be collected carefully to lay a solid foundation for subsequent treatment.

Disassembling

A flexible strategy that follows the reverse engineering principles of automotive installation for sequential disassembly and supports custom disassembly to maximize the reuse value of parts. Key components such as wheels, engines, transmissions and the three electric systems of new energy vehicles are carefully disassembled to avoid direct crushing and waste of resources.

Crushing and separation

The disassembly products are precisely fed into the crusher with the conveyor system. Subsequently, the basic separation of iron and non-ferrous metals is achieved through magnetic separators, and eddy current separation further subdivides copper and aluminum scraps and insulated copper wires, improving the purity and efficiency of metal recovery.

Non-ferrous metal separation

The use of water separation, screening, air separation and eddy current multi-stage separation technology, layer by layer, effectively remove light impurities, accurate separation of high-purity copper, aluminum and other non-ferrous metals. Combined with X-ray and color selection system, intelligent induction and air injection technology are used to achieve accurate separation of complex materials such as stainless steel and circuit boards.

After the treatment of this set of technologies, the recovery rate of various resources of scrap vehicles has reached more than 95%, of which the recovery rate of steel is 99.5%, the recovery rate of non-ferrous metals is 99%, the recovery rate of stainless steel is 98%, the recovery rate of rare and precious metals is greater than 95%, and the key performance of recycled plastics is increased by 25%. Such a high recovery rate not only means effective saving of resources and significant improvement of the environment, but also brings considerable economic and social benefits to the enterprise.

Features of scrap car recycling line

1. The automatic material distribution and disassembly product conveying system is used to realize the rapid identification of body structure, material composition, parts damage degree and recovery value, and the mechanization, process and automation of material distribution and disassembly product conveying reduce the work intensity and space occupancy rate.

2. The crushing rate and particle size of materials were optimized by the integrated frame adaptive reinforcement crushing system, and various metal components and non-metal materials were broken and separated efficiently.

3. The multi-stage intelligent identification and accurate sorting system of non-ferrous metals is used to realize the high-purity and accurate separation and recovery of non-ferrous and non-metallic materials such as stainless steel, copper, zinc and aluminum.

4. The separation, purification and physical enrichment of catalyst materials were realized by physical enrichment of catalysts from automobile exhaust and efficient extraction of rare and precious metals such as platinum, palladium and rhodium.

5. The use of non-metallic materials to directly produce plastic wood profiles, rubber products and organic fuel rods and other products.

6. Using the technology of parts remanufacturing, the recycling and recycling of waste four doors and two covers, generators, starters, electronic appliances and other parts are realized.

If you have any needs or problems, feel free to contact us, we will provide you with perfect solutions.

We are experts in the field of solid waste recycling especially metal recycling. We can provide a complete set of solutions such as metal and non-metal crushing and sorting, mixed plastic recycling, etc. If you have any need of our machine, contact Gomine Machinery.